Ordering the Correct Gas Strut for Your Campervan or Recreational Vehicle: A Comprehensive Guide

Campervans and recreational vehicles (RVs) rely heavily on gas struts for the smooth and reliable operation of various components like tailgates, roof lifts, and bonnets. When these struts fail, it can be frustrating and even unsafe. Finding the right replacement can seem daunting, but this guide simplifies the process, ensuring you get back on the road quickly and confidently. Whether you own a classic Westfalia, a modern T5, or a unique custom build, we'll help you find the perfect fit.

1. Understanding Camper Van Gas Strut Uniqueness

Unlike standard car gas struts, those used in campervans and RVs often face unique challenges:

  • Variable Weight Loads: Campervans are highly customizable. Added features significantly increase the weight and therefore the force required from the gas struts.
  • Unusual Applications: Campervans often incorporate unique mechanisms, requiring specialized gas struts.
  • Environmental Factors: Campervans frequently endure harsh weather conditions, accelerating wear and tear.
  • Accessibility: Accessing and replacing gas struts can be challenging.

2. Identifying Your Gas Strut Needs

Before ordering, carefully assess your specific requirements:

  • Component: Identify the component the gas strut operates (e.g., tailgate, roof lift, bonnet).
  • Weight: Estimate the weight of the component, including any additional equipment.
  • Movement: Observe the range of motion required.
  • Mounting Points: Examine the mounting points.
  • Existing Strut (If Applicable): Examine the existing strut for markings and take measurements.

3. Locating the OEM Part Number

The most reliable way is to find the Original Equipment Manufacturer (OEM) part number. This number is usually stamped or printed on the strut's body.

  • Cleaning: Clean the strut's surface to improve readability.
  • Photography: Take clear photos of the part number.
  • Multiple Struts: Note the part number for each.

4. Using the OEM Part Number to Order

If you have the OEM part number, ordering is straightforward:

  • Online Retailers: Use the OEM part number in their search function.
  • Specialized Suppliers: Consider suppliers specializing in campervan or RV parts.
  • Local Suppliers: Your local auto parts store may be able to order the strut.

5. Alternative Methods for Identifying the Correct Strut

If the OEM part number is unreadable or missing, use these:

  • Measurements: Accurately measure the strut and note the mounting type.
  • Vehicle Details: Provide the make, model, year, and specific component.
  • Visual Comparison: Find online images and compare them.
  • Contact a Specialist: Contact a specialist gas strut supplier or mechanic.

6. Considering Force and Stroke

The force (in Newtons) and stroke are critical:

  • Force: Too little force results in sluggish movement; too much can damage components.
  • Stroke: Must allow the component to move fully without binding.

7. Mounting Types

Gas struts use various mounting types:

  • Ball Studs: Spherical fittings allowing angular movement.
  • Clevis Pins: Pin-and-hole fittings providing a rigid connection.
  • Threaded Studs: Threaded rods screwing into mounting points.

8. The Benefits of Using the Correct Gas Strut

  • Smooth Operation
  • Safety
  • Longevity
  • Warranty

9. Re-gassing Existing Struts

Consider re-gassing as a cost-effective option.

10. Installation

Consult your vehicle's manual or seek professional help.

11. Choosing a Supplier

  • Reputation
  • Warranty
  • Customer Service

Conclusion

Ordering the correct gas strut requires careful consideration. Accurate measurements, detailed photographs, and consultation with specialists can help. Don't compromise on quality or safety.

Given the varying design of these vehicles, and the weights and dimensions of your own personal additions/ upgrades, we have created a quick and simple process to ensure you are not left with weak, under performing struts for your camper van or RV. Before placing your order, simply call one of our specialists on 01332 576 850, or complete the form below, adding your comments. This quick and efficient process will ensure you are delivered the correct item with the minimum of fuss. Replacement Gas Strut Enquiry Form Re-gassing your gas strut You can make significant savings by re-pressurising your old, weak gas struts rather than purchasing new ones. Here at SGS, we’re the only company in the UK to offer a gas strut re-gassing service. We have developed a unique strut re-gassing service that caters for virtually any gas strut. While costing a fraction of the price of new struts. It’s ideal for gas struts that have lost pressure, are no longer manufactured or cannot be found. Re-Gassing Service In nearly all cases, we can select the correct strut on the same day, and ship for delivery on the next working day, with UK service and two year warranty. Please have the part number of your strut ready. If you don't have this available, we can take a few simple measurements and have you back on the road in no time!

Shop Caravan Gas Struts at SGS Engineering